From the MAIN screen, pressorto move the " “ to the left of the Charger function and then press the soft key. Note: If a battery remote temperature sensor (RTS), is used, set the ABSORB and FLOAT setting voltage based on a 25°C / 77°F setting. This screen can be opened anytime by pressing the second soft key while in the STATUS screen, providing a summary up, Peak output current Accumulated amp hours. •Pressing the third soft key shows the previous day’s summary; continually pressing this soft key will bring up additional past summaries up to 128 days. However, when it auto-detects the system’s battery voltage, in some instances the FLEXmax 80 might not reflect the correct system voltage (e.g., if a 36VDC system falls to a voltage range that could be misread as a 24VDC system). Outback Power FX3048MT Sealed Mobile Inverter Specifications PDF. Hang the FLEXmax 80 on the top screw and line up its bottom two screw holes with the holes on the enclosure. As every brand of panel is different, be sure to know the manufacturer’s specifications. VFX2812M 12VDC 120VAC 2800Watt, 125A Continous Battery Charge Inverter/charger The model number is followed by “E”. If acid enters an eye, flood the eye with running cool water at once for at least 15 minutes and get medical attention immediately following. Press the first soft key once from the STATUS Menu to open the MAIN Menu. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION. To view other screens, continue to press the soft key. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK. Please note the following guidelines regarding warranty service of OutBack products: •Any and all warranty repairs must conform to the terms of the warranty. Be extra cautious to reduce the risk of dropping a metal tool onto batteries. •All wiring must be rated at 75° C or higher. If the set point is exceeded for longer than 15 seconds, the fan will stay on until the voltage drops below the set point. Charger Aux Light EQ Misc Advanced Logging Stats, Adjusts the Current Limit, Absorb, and Float recharging voltage set points, Secondary control circuit for a vent fan, error alarm, and other, Adjusts the backlighting of LCD screen and soft key buttons, Activates battery equalization recharging (manually or automatically), Additional settings and service information, Displays recorded power production information, Displays recorded peak system information and cumulative kilowatt hours and amp hours, The default charger output current limit setting is 80 amps and is adjustable from. Incorrect reassembly risks malfunction, electric shock or fire. In this Menu, On and Off indicators show the present state of the Aux terminals. Related Products. Eurotherm and, Only one AUX MODE can operate at a time (, Aux Output: 12VDC is either available or unavailable at the Aux Terminal, Aux Terminal: the jack to which a relay is wired. •If battery acid contacts skin or clothing, wash immediately with soap and water. FLEXmax 80 Maximum Power Point Tracking Charge Controller. Verify system settings are in compliance with the Battery Warranty and Battery Installation Manual (which take precedence). It must not be exposed to rain and should be installed out of direct sunlight. Note: Repeating the Powering Up sequence resets the FLEXmax 80 Charge Controller to its factory default settings (see page 76). Please see pages 65-67 to view the Charge Controller screens displayed on the MATE. Wear complete eye protection. •Pressing the fourth soft key will bring up summary for the 128th day back. Keep a supply on hand in the area of the batteries. Outback Power GVFX3648 Inverter Installation PDF. Installing the FLEXmax 80 FLEXware DC Enclosures, Screw holes for #10 X 3/8” sheet metal screws, Insert screws through lower holes inside FLEXmax 80. •Press either of the arrow soft keys until the “G” is to the left of Aux. An internal, re-settable Positive Temperature Co-efficient (PTC) fuse protects the AUX internal components from overcurrent or a short circuit. Adjust the voltage level using the < - > and < + > soft keys. •Press the first soft key once from the STATUS Menu to open the MAIN Menu. There is no allowance or reimbursement for an installer’s or user’s labor or travel time required to disconnect, service, or reinstall the damaged component(s). Operators must be familiar with all the safety regulations pertaining to operating power equipment of this type as required by local code. Hot weather: lower open circuit voltage/lower maximum power point voltage, Cold weather: higher open circuit voltage/higher maximum power point voltage. All wiring must be rated at 75° C or higher. The Vent Fan helps remove hydrogen from the battery box. Torque all the FLEXmax 80’s wire lugs and ground terminals to 35. MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION. This product is intended to be installed as part of a permanently grounded electrical system as shown in the system configuration sections (see pages 12-14) of this manual. The ventilation fan referred to here is not the same as the FLEXmax 80 cooling fan. The FLEXmax 80 is designed to seamlessly integrate with other OutBack components and can be remotely monitored and configured (up to 1000 feet) by the optional OutBack Power Systems MATE display (version 4.0.4 or greater). As with any manufactured device, repairs might be needed due to damage, inappropriate use, or unintentional defect. A 2500 W would be way overkill. Press the soft key after aligning the arrow in front of the selected menu choice. Only one negative wire may be needed to connect to the (-) wire lugs if the PV - and BATconductors are bonded at the negative bus bar. If incorrect, press to reenter the correct voltage. Both DC and AC load switching solid state relays are widely available from many sources. Keep a supply on hand in the area of the batteries. Sign in. If incorrect, press the “G” soft key to select a battery voltage. •Keep the cover off until wiring is completed. Installation Guidelines This manual contains important instructions for the OutBack FX series inverter/charger system with the software which allows classic (two FX’s in series), parallel and series/parallel stacking of two to ten FX’s for higher power and/or higher voltage systems. This will act as a hanging screw for the keyhole slot at the top center of the FLEXmax 80. The OutBack Power Systems FLEXmax 80 Maximum Power Point Tracking Charge Controller is ETL listed in North America to UL1741 (Inverters, Converters, Controllers, and Interconnection System Equipment for Use with Distributed Energy Resources). • To access the AUX MODE from the MAIN Menu, press the <> soft key until the arrow is in front of, the Aux selection (see next page). 1. Pressing the first soft key opens the MAIN Menu screen. Press the soft key to return to the Vent Fan screen. Also for: Vfxr2812a, Fxr3048a, Vfxr3648a, Fxr2524a, Vfxr3524a. Any and all warranty repairs must conform to the terms of the warranty. To mount the FLEXmax 80 to charge control brackets, see the individual instruction sheet for those brackets. •The PV array voltage—which must not exceed 150 VDC open circuit—is automatically detected. Outback Power Hub-10 OutBack Power. The manual is intended to be used byanyone required to operate the Radian Series Inverter/Charger. Packages that are not securely packaged can sustain additional damage not covered by the warranty or can void warranty repairs. The FLEXmax 80 automatically detects the PV input voltage. All OutBack equipment must be installed according to their accompanying instructions and manuals with specified. A sloped lid can also be used to direct the flow of hydrogen to the vent opening. Press the soft key to establish another PV Trigger mode (On, Off, or Auto). We make every effort to assure our power conversion products will give you long and reliable service for your renewable energy system. All installations must comply with national and local electrical codes; professional installation is recommended. •PV Trigger*—activates an alarm or relay (that disconnects the array); when the PV input exceeds the user-determined voltage set point (to avoid damage, do not go over 150VDC), the PV Trigger disconnects after a minimal adjustable amount of Hold Time. RTS compensated voltage values can be viewed in the Advanced. •Please see the wire Distance Chart and complete Wire and Disconnect Sizing on pages 77-79 for other suitable conductor/wire sizing. Press the soft key to manually activate or deactivate (On or Off) the Vent Fan; if set to Auto, the Vent Fan will turn on when a user-determined voltage is met. Charger GAux. This arrow indicates AUX Polarity applies to this function allowing the user to reverse the conditions that activate this function. Operators must be familiar with all the safety regulations pertaining to operating power equipment of this typeas required by local code. Operators must be familiar with all the safety regulations pertaining to operating power equipment of this type as required by local code. •A 200 milliamps or less, 12VDC/2.4W device can be wired directly to the AUX terminal; higher output DC loads require a 12VDC coil relay—also rated up to 200 milliamps or less for the DC coil—which itself is connected to the AUX output. A system display such as the MATE provides the means to adjust the default settings to match the installation where needed, monitor system performance, … How to Read the FLEXmax 80 Screen Diagrams. Avoid touching eyes while working near batteries. The Conduit Nipple Assembly creates a sealed pass-through from the FLEXmax 80 to the enclosure. This manual covers FLEXmax 80 firmware version 001.008.009, OUTBACK FLEXmax 80 CHARGE CONTROLLER INSTALLATION GUIDELINES. These are typically the manufacturer’s set points (always consult the battery, manufacturer’s recommendations). •NEVER smoke or allow a spark or flame in vicinity of a battery or generator. Failure to adhere to these instructions could result in severe shock or possible electrocution. After pressing the soft key, a password must be entered before selecting the screen version. •The default charger output current limit setting is 80 amps and is adjustable from 5-80 amps. Please read the full warranty at the end of this manual for more information. If a GFP is present, the battery negative and ground are not bonded together directly but are connected together by the GFP device when it is on. This designates the inverter’s output as nominally 120 Vac (used in North America, Latin America, Asia, and other regions). This designates the inverter’s output as nominally 120 Vac (used in North America, Latin America, Asia, and other regions). The SYSTEM VOLTAGE screens allow the user to adjust the FLEXmax 80 to the correct voltage. It could. It then takes 15 seconds before the fan shuts off. Welcome to the OutBack Power Systems FX Series Inverter/Charger System The FX Series Inverter/Charger offers a complete power conversion system—DC to AC, battery charging, and an AC transfer switch—and can be used as a stand-alone or back-up application. The FLEXmax 80 power-up sequence first activates the unit and the SELECT VERSION screen (to determine a choice of English, Espanola, or Australian settings). Pressing the third soft key shows the previous day’s summary; continually pressing this soft key will bring up additional past summaries up to 128 days. OutBack offers 100, 175 and 250 amp DC breakers (part number OBDC-XXX) which can be used with the FX. Sign in This manual provides instructions for setup and operation of the product. FXR2012A Inverter pdf manual download. We have emailed you a verification link to, AXS Card SunSpec Modbus Interface Installation Instructions, AXS Port SunSpec Modbus Interface Owners Manual, FLEXpower ONE One Fully Pre-Wired Single Inverter System Installation Manual, FLEXware ACA AC Conduit Adapter Users Guide, FLEXware MATE3 Mounting Bracket - Installation Instructions, FW-IOB-D-120/240VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-D-120VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-D-230VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-Q-120VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-Q-230VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-Q-240VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-S-120VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-S-230VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-T-120/208VAC Input/Output/Bypass Assembly - Installation Instructions, FW-IOB-T-230/400VAC Input/Output/Bypass Assembly - Installation Instructions, FX Series Circuit Board Replacement Instruction, GFX International Series Installation Manual. Insert a #10 X 3/8” sheet metal screw through each hole and tighten against the enclosure (screws are included with each DC enclosure). •Pressing the first soft key opens the STATUS screen. On indicates the Aux Output is in an active state; Off indicates an inactive state. Please contact your renewable energy dealer/installer for assistance. •Error Output—useful for monitoring remote sites, switches to the Off state if the FLEXmax 80 has not charged the batteries for 26 hours or more (not an audible alarm, only displayed as a printed message on FLEXmax 80 AUX Menu) or the battery voltage has fallen below a user-determined set point for 10 continuous minutes. Violating Warranty conditions specified in these documents will void the Warranty on the PHI Batteries. •Insert a #10 X 3/8” sheet metal screw through each hole and tighten against the enclosure (screws are included with each DC enclosure). Otherwise, see page 84 for suggested recharging voltage set points. The 208V inverter is shown in Figure 2. Within this range, the FLEXmax 80 seeks the maximum power point. This will act as a hanging screw for the keyhole slot at the top center of the FLEXmax 80. The PV (-) and BAT (-) terminals are connected internally. A battery can produce a short circuit current high enough to weld a ring or the like to metal, causing severe burns. Turn the PV input breaker on. The Select Version screen appears next. AUX modes in order of appearance on the FLEXmax 80 display: • Vent Fan • PV Trigger • Error Output • Night Light • Float • Diversion Relay, • Diversion Solid State • Low Battery Disconnect • Remote. When one RTS is used, it must be connected to the component plugged into the Port 1 of the HUB. It is either active (12VDC on) or inactive (0VDC). •Keep plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. •The largest PV array that can connect to an FLEXmax 80 must have a rated short-circuit current of 64 amps or less under STC (Standard Test Conditions). Remove the fan cover and bottom cover from the FLEXmax 80. •Torque all the FLEXmax 80’s wire lugs and ground terminals to 35 inch-pounds (4 Nm). Pressing second soft key opens the End of the Day summary menu/logging. All of the AC wiring to the circuit breakers terminals is to be torqued according to the torque specs in the Mechanical Installation section of this manual Both DC and AC load switching solid state relays are widely available from many sources. It is also in compliance with European Union standards EN 61000-6-1 and EN 61000-6-3 (see page 89). Note: The battery voltage must be at least 10.5V or higher to power up the FLEXmax 80. Components and Accessories Table 2 Components and Accessories Components to be Installed Accessories Included Battery Terminal Cover, red FXR Inverter/Charger Installation Manual (this book) An appropriate breaker must be used between the battery and the FLEXmax 80. APPLICATION NOTES............................................................................................................................................................................ FLEXmax 80 EFFICIENCY vs. The manual provides safety guidelines and installation information for the FLEXmax 80 Maximum Power Point Tracking Charge Controller. This manual provides instructions for setup and operation of the product. OutBack offers both. •Only one AUX MODE can operate at a time (even if other modes have been preset). •The output current limit of the FLEXmax 80 is 80 amps. •Be extra cautious to reduce the risk of dropping a metal tool onto batteries. Pressing the soft key in the MAIN Menu returns to the STATUS screen. •Someone should be within range of your voice to come to your aid if needed. In Auto mode, the function will automatically activate when a user-determined value is met and deactivate or shut down when other conditions described here, such as a certain amount of time passing, occur. The FLEXmax 80 will automatically accept the selected battery voltage if left unattended for 5 minutes in this screen. Packages that are not securely packaged can sustain additional damage not covered by the warranty or can void warranty repairs. If damaged or malfunctioning, the FLEXmax 80 should only be disassembled and repaired by a qualified service center. See page 63 for detailed information of the different Operational Modes. The second line indicates the present mode for the Aux Output. 2 Someone should be within range of your voice to come to your aid if needed. •There is no allowance or reimbursement for an installer’s or user’s labor or travel time required to disconnect, service, or reinstall the damaged component(s). This screen allows changes to the FLEXmax 80’s recharging voltage set points—Current Limit, Absorb and Float (for an explanation of battery charging, see pages 81-82): • The presently selected numerical value will have an arrow “ G ” to the left of it. Press the “ – “ soft key until the password 141 shows on the screen. (all sold separately) are designed to accommodate programming and monitoring of an OutBack inverter system. •Please read the full warranty at the end of this manual for more information. Never charge a frozen battery. This designates the inverter’s output as nominally 230 Vac (used in Europe, Africa, and other regions). Radian series inverter/charger (48 pages), Radian series inverter / charger; input / output / bypass assembly (76 pages), Manual will be automatically added to "My Manuals", Outback Power FXR Series Instructions Manual, Inverter OutBack Power FXR2012E Operator's Manual, Inverter OutBack Power FX Mobile Series Operator's Manual, Inverter OutBack Power FLEXWare FLEXmax 100 Quick Start Manual, Inverter OutBack Power GS Load Center Series Installation Manual, Inverter OutBack Power GS8048A Operator's Manual, Inverter OutBack Power Radian GS8048A Installation Manual, Inverter OutBack Power RADIAN Series Quick Start Manual, Inverter OutBack Power GS7048E Operator's Manual, Inverter OutBack Power FLEXpower ONE VFX3524 Installation Manual, Page 6: Welcome To Outback Power Technologies, Page 21: Figure 8 Required Order Of Battery Cable Hardware, Page 27: Figure 17 Aux Connections For Vent Fan (Example), Page 29: Figure 20 Three-Wire Generator Start (Example), Page 31: Multiple-Inverter Ac Installations (Stacking), Page 34: Figure 24 Series Wiring (Two Inverters), Page 35: Figure 25 Example Of Parallel Stacking Arrangement (Three Inverters), Page 36: Figure 26 Parallel Wiring (Four Inverters), Page 37: Figure 27 Example Of Series/Parallel Stacking Arrangement (Four Inverters), Page 38: Figure 28 Series/Parallel Wiring, Page 39: Figure 29 Example Of Three-Phase Stacking Arrangement (Three Inverters), Page 41: Figure 31 Three-Phase Wiring (Three Inverters), Page 42: Figure 32 Power Save Levels And Loads, Page 44: Figure 33 Power Save Priority (Parallel). •Insert a #10 X 3/8” sheet metal screw in the top hole on the side of the DC enclosure. •The most commonly used AUX modes are Vent Fan, Low Battery Disconnect and Diversion. key. This will open the Charger Set-Up screen. Figure 2 Single Charge Controller wiring diagram with 24 volt PV array, Figure 3 Charge Controller Wiring Diagram with an FX, HUB 4, and an RTS. OutBack Power Systems 19009 62nd Ave. NE Arlington, WA 98223 Phone (360) 435-6030 Fax (360) 435-6019 www.outbackpower.com. This is an optional external fan and not to be confused with the FLEXmax 80’s internal, thermally activated fan which cools the unit. •Use a minimum of 4 AWG (21.15 mm2) wire for the output between the FLEXmax 80 and the battery bus bar conductors. When the preferred mode is displayed, press the. When the shore power is removed, the inverter takes over to run the loads from the batteries. 4. Download Installation manual of Outback Power Systems FX2012ET Battery Charger for Free or View it Online on All-Guides.com. Related Products. •Remote—allows OutBack MATE control of the AUX MODE (see MATE manual for details). Install the Inverter in a well-ventilated, area out of direct sunlight, preferably indoors, for best operation. Outback Power FLEXnet DC System Monitor Battery Monitor. The STATUS Screen displays system information. Our products include true sine wave inverter/chargers, maximum power … Please contact your renewable energy dealer/installer for assistance. Note: 141 is the password for all OutBack products displayed on a screen. 3. It must not be exposed to rain and should be installed out of direct sunlight. Outback Power FX3048MT Sealed Mobile Inverter Installation PDF. See Wire and Disconnect Sizing on page 80 for suitable conductor/wire sizing. "), Maximum Power Point Tracking Charge Controller, Installation, Programming and User’s Manual. The OutBack FLEXmax 80 Maximum Power Point Tracking Charge Controller offers an efficient, safe, multistage recharging process that prolongs battery life and assures peak performance from a solar array. Weather conditions vary and will affect panel voltage. About OutBack Power Systems OutBack Power Systems is a leader in advanced energy conversion technology. •Allow for ambient temperature correction using the following table: 25° to 10° C (77° to 50° F) 9° to 0° C (49° to 32° F) -1° to -10° C (31° to 14° F) -11° to -20° C (13° to -4° F), multiply VOC by 1.06 multiply VOC by 1.10 multiply VOC by 1.13 multiply VOC by 1.17 multiply VOC by 1.25, • Check the PV array voltage before connecting it to the FLEXmax 80 (see page 76). Turn off all circuit breakers, including those to the solar modules, and related electrical connections before cleaning the air vents. Introduction 6 900-0166-01-01 Rev A Welcome to OutBack Power Technologies Thank you for purchasing the OutBack FXR Series Inverter/Charger. ... OutBack Power Technologies is a leader in advanced energy conversion technology. A 200 milliamps or less, 12VDC/2.4W device can be wired directly to the AUX terminal; higher output DC loads require a 12VDC coil, For certain AUX control applications the use of a solid state relay is preferred. DO NOT PARALLEL FLEXmax 80 PV+ and PVTERMINALS ON THE SAME ARRAY! Allow for ambient temperature correction using the following table: The output current limit of the FLEXmax 80 is 80 amps. An optional battery Remote Temperature Sensor (RTS) is recommended for accurate battery recharging (only one RTS is needed for multiple OutBack Series Inverter/Chargers and FLEXmax 80 units when an OutBack HUB and a MATE are parts of the system). This is particularly beneficial with applications such as the Diversion mode where fast switching (often called PWM control) allows a more constant battery voltage to be maintained. The FLEXmax 80’s default setting is for a 12 VDC battery. this manual as well as other component manuals before using the system. A SYSTEM VOLTAGE screen soon follows. During the FLEXmax 80’s initial tracking, the input source (e.g., solar) is gradually loaded from the open circuit voltage (VOC) to one-half of the VOC. It does not provide information about specific brands of solar panels and supplies limited information on batteries. INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. Use up to 2 AWG (33.6 mm2) wire and torque to 35-inch pounds at terminals. Page 2. Other types of batteries may burst, causing personal injury and damage. OutBack Power Systems cannot be responsible for system failure, damages, or injury resulting from improper installation of their products. Press the soft key to confirm your choice or to return to the SELECT VERSION screen. Press either of the arrow soft keys until the “, Upload manuals that we do not have and get. •Hang the FLEXmax 80 on the top screw and line up its bottom two screw holes with the holes on the enclosure. 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